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Overview
| Power Generation
Equipment |
Oil Field Equipment |
Plant Engineering |
Utilities |
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The energy and utility industry plays a key role in the global economy. This sector has been affected by increasing fossil fuel prices and government regulations/policies on tackling climate changes and emissions. To promote energy conservation or use of alternate sources of energy such as wind, solar, bio fuels, etc., companies have been investing in developing technologies such as smart grid to meet the demand response and load levelling amongst others.
Mahindra Satyam enables the global industry majors to develop these next generation products and technologies through strong capabilities that include product engineering, design, analysis and manufacturing support across the industry sub-domains such as power generation and oil field equipment, plant engineering and utilities. |
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Component-level design of gas turbines, steam turbines, turbo-expanders, turbo-compressors |
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Plant layout design |
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Detailed plant engineering |
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| Why partner with us |
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Domain expertise through subject matter experts, power generation equipment, turbo expanders, turbo compressors, offshore equipment |
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Concept-to-drawing capability: We provide end-to-end solutions starting from design support and validation to manufacturing support, value engineering and after-market services |
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Global sourcing: 5+ years of sourcing experience with operations in China, India and Brazil |
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Download the Energy and UtilitiesFlyer  |
Areas of Expertise
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| Power generation equipment |
- Gas turbines
- Steam turbines
- Wind turbines
- Turbo-compressors
- Turbo-expanders
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| Oil field equipment |
- Electrical/Electronics
- Mechanical
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| Plant engineering |
- Power plant
- Process plant
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| Utilities |
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| Solution Areas |
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| Power Generation Equipment |
- Conceptual design
- Detailed design and analysis
- Manufacturing support
- Prototype development
- Tool design and development
- Global sourcing
- Should cost analysis
- Value engineering
- Control systems design and engineering
- Embedded systems engineering
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| Oil Field Equipment |
- Onsite and offshore rig design and development
- Embedded systems engineering
- Communication protocols
- Manufacturing support
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| Plant Engineering |
- As built modeling
- Piping and Instrumentation diagram (P&ID)
- Pipe routing, piping analysis and support design
- Civil structures design and analysis
- Electrical cable sizing, routing, cable tray design
- Plant automation
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| Utilities |
- Substation automation
- Distribution automation
- Smart Grid simulation

- Low cost Advanced Metering Infrastructure (AMI)
- Instrumentation and control
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| Smart Grid |
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We offer advanced, comprehensive suite of Design & Testing solutions for Smart Grid products.
Our expertise spans across a wide spectrum of solution areas such as: |
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| Key Solutions |
- Home Area Network
- Advance Metering Interface
- Efficient Energy Management solutions
- Geospatial solutions
- Sensors
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We have integrated capabilities in Electronics, Mechatronics, Communication, GIS & matured engagements with leading OEMs in supporting designing and developing of Smart Products. We have very strong capabilities in Zigbee-enabled product development, Metering and Communication solutions, Field Force Automation & Geo Spatial Analysis.
We offer turnkey product development solutions & services such as: |
- Smart grid product design and testing – Architecture, Hardware, Firmware, Software, Mechanical design etc.
- HAN and AMI product services and solutions for Smart Meters, Smart Appliances, Gateway, In-Home Displays (IHD) etc.
- Communication interfaces development & Integration– ZigBee, Z-Wave, Wi-Fi, GSM, USNAP, PLCC etc.
- Product testing: Functional, Performance, Compliance, Pre-certifications, Interoperability etc.
- Smart Appliance – Demand Response Gateway
- Driver development for AMI Head-end Systems
- Meter data simulation for AMI/Demand Response
- Embedded Security in smart products to comply with smart grid security standards
- De-featuring and Value engineering for emerging market needs
- Standards expertise – NIST, IEEE/IEC, ANSI & DLMS/COSEM, Open ADR, DNP3 etc
- GIS based services like Enterprise Spatial Planning and Analysis, Asset Management and Tracking, Field Force Automation (Mobile GIS)
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| We have extensive ecosystem for manufacturing, global sourcing, regulatory compliances and validation. |
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Download the flyer on Mahindra Satyam's Engineering Solutions for Smart Grid Products |
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Case Examples
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Plant automation: Increased the plant throughput by 5-10% through process automation; Reduced the energy costs through sub-systems redesign; Increased the process efficiency by 20-30% with the expertise in value engineering and Six Sigma |
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Analysis of key sub-systems in power generation equipment: Structural, thermal and creep analysis for various support systems of steam and gas turbines which results into reduced analysis cycle time |
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Detailed plant engineering: Layout preparation for equipment, piping, cable routing and stress/flexibility analysis for combined cycle power plant |
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Plant modeling: Piping design, detail engineering and 3D plant modeling of refineries |
Customer Testimonials
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“Great job on the efforts of Mahindra Satyam team. We are seeing significant savings. You acknowledge the need to be competitive, and open to new ideas and processes which is driving lasting change/improvements. Keep up the great work! ” |
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- Leading Power Generation Equipment Major |
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| Areas |
Service Offerings |
| Corporate
Administration |
- Accounting and Financial Backoffice
- Accounts Payable
- Accounts Receivable
- Financial Accounting
- Fixed Assets
- HR Processes
- Payroll Processing
- Benefits Admin.
- HR Helpdesk
- Employee Record Maintenance
- Helpdesk Services
- IT Helpdesk
- Product Support
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| Procurement
Management |
- Transactional Purchasing
- Supplier Relationship Management
- Strategic Sourcing Support
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| Production and Industrial
Engineering |
- Industrial Engineering Services(methods
and standards)
- Quality Systems Support Services
- Engineering Change Management
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| Distribution Management |
- Logistics and Dispatch
- Invoice Processing
- Transportation Administration
- Inventory Tracking
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| Customer
Management |
- Customer Service Management
(Contact Centers)
- Warranty and Customer Support
- Market Research and Lead Management
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Highlights
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Dedicated team with around 75 man-years of experience |
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Deep domain expertise in rotating machinery, plant engineering and utilities |
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Matured practice for Value engineering and Reliability engineering |
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- 100+ AVS (Associated Value Engineering Specialist) certified value engineers
- 30+ certified Reliability practitioners and 50+ Reliability fixtures developed
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Reduce Time to Market
Delays—whether from economic downturn, geopolitical problems, or other reasons—equal lost opportunity and revenue. We understand the importance of giving wings to ideas and work towards reducing time-to-market.
Our expertise in Engineering and PLM, along with our Global Delivery RightSourcing™ Model, help A&D companies quickly bring concepts from design to manufacturing. We thoroughly evaluate new products or components for technical feasibility, in a process that includes a review of conceptualization, design, prototyping, and commercialization. We apply a wide spectrum of engineering services in CAD, CAM, CAE, PDM, and customization.
Our service portfolio includes end-to-end PLM implementation services that encompass Process Consulting, PLM System Selection, Product Configuration, BOM, Product Release Management, and Change Management, as well as PLM integration with other enterprise systems, and Product Support and Maintenance. |
Enhance MRO Process Efficiency
To ensure streamlined MRO, we leverage an experienced Repair and Development Engineering (RDE) team, which features hands-on experience in line maintenance, structural repairs, power plant repairs, and operational and functional checks of aircraft systems. We help clients:
- Develop new repairs for engine/airframe components beyond repair manuals
- Develop new repairs for new commercial aircraft programs and new commercial engines programs
- Assess damaged part reports for faster return to service
- Analyze damage tolerance, static, and stress for critical flight safety parts and sub-assemblies with FMEA and FTA
- Manage design changes or modifications to parts/components experiencing repetitive failures in service/operation
- Update repairs in repair manuals
- Check for repair applicability of existing part numbers
- Update repair applicability for new part numbers introduced
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Think“Enterprise” – Leverage Information
Successful organizations in the A&D space represent models of collaborative design, manufacturing, supply chain, and process excellence. Their success depends largely on their ability to leverage technology that enables collaborative business models.
We understand the need for a solid transactional backbone (ERP) to enable greater visibility into global spending and to aggregate demand to best suppliers. We have a large and talented pool of professionals, comprising the right mix of domain experts, functional & technical consultants. These professionals optimize ERP and EAI solutions to help integrate business processes across the entire organization. We offer:
- SCM services that ensure demand generation and fulfillment cycles
- CRM services that maximize sales, improve service efficiencies, and enhance customer loyalty
- BI solutions that enable fast decision-making
- SOX compliance solutions that prepare for first-time and sustained compliance via business processes improvements
Apart from the above-mentioned ones, we deliver supply chain visibility and security through a business solutions lab that builds and simulates solutions. |
Adopt Emerging Technology
Digital Manufacturing
Beset by long manufacturing lead times, cyclical demand, and geopolitical instability, A&D companies stand to make dramatic gains from digital manufacturing. Our Digital Manufacturing Solution Center transforms the way companies define the manufacturing processes.
RFID
With the definition of data standards and development of ceramic smart tags, the A&D industry is set to proliferate the use of RFID technology. While today's RFID programs are largely limited to supply chain visibility, they may soon be used to monitor asset conditions in real time.
Our RFID practice, complemented by best-of-breed partners from RFID hardware, middleware, and integration organizations, helps clients in areas such as:
- Supply chain management
- Retail shelf and back-room management
- Logistics and transportation
- Warehouse management
- Production tracking
- Work in progress — Just-in-Time
- Asset tracking and yard management
- Real-time location system
- Auto-ID emerging technologies (Sensor networks, wide area wireless LANs, etc.)
In addition, we ensure that RFID technologies work seamlessly with major ERP, supply chain execution, retail, transportation and manufacturing execution systems (MES). |
Enhance
Product Safety and Reliability
The A&D industry leaves little room for product failure. We recognize the need for stringent precision, accuracy, safety, and reliability in building a failsafe systems and sub-systems.
Our avionic solution expertise helps A&D companies build products that work right, the first time and every time. Our services include embedded engineering, DSP, VLSI design, and real-time system/code analysis. With support from our System Architecture Group, we provide technology-intensive solutions and products that meet even the most stringent International Quality Standards for aerospace.
We have a strong team implementing aerospace standards and excellent knowledge and experience executing projects that comply with:
- DO-178B considerations for software
- DO-254 guidelines for hardware
- Systems and software safety and certification, as per ARP 4761 and ARP 4754.
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Outsource,
Migrate, Upgrade
In Aerospace & Defense industry, the ability to innovate is critical.
At Mahindra Satyam, we recognize the need to align IT with rapidly changing business needs. Our application outsourcing team features superior technical skills in various platforms. Whether it is building from the scratch or converting legacy applications, we enhance businesses with strong application development/conversion capabilities.
Additionally, we offer development/enhancement and maintenance services across all packaged and non-packaged applications, and perform them at very high levels of maturity, reducing the cost of ownership considerably.
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Focus
on Core Competence
Many A&D companies focus on their core competence by partnering with Mahindra Satyam BPO, our BPO arm. Mahindra Satyam BPO understands the A&D market, and can manage an organization's critical, non-core business processes.
Mahindra Satyam BPO provides cost efficiencies, quality processes, round-the-clock operations, unmatched infrastructure, and committed professionals. Its highly scalable, globally networked and secure offshore computing and physical infrastructure combine with a unique onsite/offsite/offshore delivery model to deliver exceptional ROI. |
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